Foam & Acoustic products
OmnAvia™ Interiors supplies the latest technology in aircraft foams to the aviation industry. We provide Aircraft Foam for cushions, seat cover lamination, soundproofing, carpet underlay and all other interior sections of the aircraft. In addition to supplying flame-resistant foams, in sheets and in rolls (with and without scrim), we can produce seat cushions as well. Our cushions are fabricated from the most advanced fire-resistant foam products that combine the optimum characteristics of resiliency, durability and weight-savings. Our manufacturing technology utilizes modern CNC cutting equipment, foam lamination, and computerized flatbed cutting equipment to ensure product consistency and exact conformance to engineering drawings.
OmnAvia™ is pleased to offer our latest development in FR seating foam, AeroFoam, a flame-retardant graphite-impregnated foam that is available in six different choices of comfort for total customization of seat cushion design.
AeroFoam offers compliance with the FAR 25.853(c) oil burner test in combination with most dress covering fabrics without the need for additional “fire-blocking” materials. Providing excellent contours and seat definition, AeroFoam offers substantial improvements in physical characteristics and reductions in weights on most cushion designs.
The high-resilient nature of graphite allows for a denser cushion built at lighter weight. Utilizing graphite-filled foams, you can now build extremely comfortable cushions that can decrease an aircraft’s typical fuel consumption.
Graphite’s increased thermal capacity transforms our foams to be inherently flame retardant. These foams can be used with or without fire-blocking fabric and still pass FAA/EASA testing requirements.
AeroFoam’s years of research and development have been poured into four different densities for their comfort foams to ensure they are comfortable, safe, and practical enough to fly. From the feather-soft feel of our 2.0 pcf pink foam to the extra firm feel of AeroFoam’s 5.2 pcf blue, this broad choice of resiliency ratings offers you the ability to manufacture cushions to suit your particular requirements, regardless of the intricacy and complexity of the seating design.
For your convenience AeroFoam is color-coded by compression to make it easy for your interior shop to select the correct firmness of comfort foams from your inventory for cushion fabrication and is available in a large variety of sheet thicknesses. For your sewing and lamination requirements we also offer AeroFoam 2.0 (pink) pcf and 3.1 pcf (grey) densities in roll form in ¼” and ½” thicknesses, with and without scrim. The ample 61-inch width of the roll offers much higher yields than any competitive product.
In addition to their Comfort Foams, AeroFoam is available in two firmness options for memory foams. These foams are open cell, flexible polyurethane foam that have high viscosity and high density, but slow recovery. The higher the density, the more the foam softens when heat is applied, allowing it to mold to a warm body in minutes. These features give memory foam its unique qualities and give it class-leading attributes for comfort, vibration and sound dampening and shock absorption.
OmnAvia™ also offers an excellent FR seating foam called AirFlex, developed exclusively for the aircraft industry. AirFlex offers compliance with the FAR 25.853(c) oil burner test in combination with the majority of dress covering fabrics without the need for additional “fire-blocking” materials. Providing excellent contours and seat definition, AirFlex offers substantial improvements in physical characteristics and reductions in weights on most cushion designs.
AirFlex is available in a wide range of compressions to easily achieve any desired firmness and comfort level. From the feather-soft feel of AirFlex 20-30 to the extra firm feel of AirFlex 90-110, this broad choice of resiliency ratings offers you the ability to manufacture cushions to suit your particular requirements, regardless of the intricacy and complexity of the seating design.
For your convenience AirFlex is color-coded by compression to make it easy for your interior shop to select the correct firmness of foam from your inventory for cushion fabrication, and is available in a large variety of sheet thicknesses.
AirFlex can also be custom cut to a size that minimizes waste, and different compressions can be laminated for you prior to shipping to make you cushion fabrication project a breeze.
AeroLite Aircraft Foams are excellent for headliner, trim panel and carpet underlay applications. They combine superior compression resistance at a variety of firmness ratings while creating a quieter cabin environment. AeroLite is color-coded to identify firmness, is available in three firmness grades, and is shipped in 1/8” and ¼” thicknesses in 25 ft. and 50 ft. roll lengths.
OmnAvia carries a variety of foam products for commercial and private aircraft applications. In addition to those listed above, we have created an excellent padding for carpet underlayment . See the description below.
OmniPad OP-2590-PA is our new premium carpet underlay pad that combines our OmniLite 1/4" foam with an exclusive flame and char-proof fiber batting for superb padding, thermal and accoustical insulation properties. With an ample 52" width and a competitive price you get an excellent value with this superb product.